Unit 7 Materials

Robots operate in the physical world. Various engineering materials are used in robots to provide shape, strength and durability. Metals, plastics, and composites tend to dominate the structural elements, but other materials are occasionally used.


Source: Adapted from the article “Structural Materials for Robots” (Nelson 2020).

7.1 Reading: Robot Materials

Here are some of the materials to keep in mind when designing and building robots.

Steel is one of the materials used most often by robot builders. This sturdy metal is a smart choice if you’re building a robot that needs to stand up to harsh conditions. It’s possible to harden the steel to between 100,000 and 300,000 pound-force per square inch (psi) in many cases.

Demand is growing for commercial robots with flexible exteriors, such as human-like “skin.” Moreover, it’s advantageous for cobots that work alongside humans to have soft surfaces. Rubber and soft plastics can meet that goal.

Although aluminum has a higher price point than steel, it’s easier to shape and is lighter. Aluminum is also a good material if you’re worried about a robot’s exterior becoming rusty over time because aluminum does not rust. However, because it can corrode in some wet environments, you might consider treating the surface to give it more protection against possible corrosion.

Kevlar is a synthetic fiber frequently used for bulletproof vests. Some of its characteristics make it worth evaluating for robot exteriors, too. You could use it as a covering on robots that require safeguarding from extreme temperatures. Many heat-resistant gloves feature Kevlar because the material does not melt or drip when exposed to hot environments.

Investors and developers have become increasingly aware of the need for eco-conscious and sustainable robotics development. Recycled materials and biodegradable plastics would go a long way to helping them achieve that goal.

This is just an introductory list to some of the most commonly used materials for robot exteriors. Of course, the material a robot uses will depend primarily on its purpose. For instance, materials used in robot-assisted surgery must be able to withstand rigorous sterilization techniques. In this case, a polymer like acrylonitrile butadiene styrene (ABS) would fare far better than a material that can’t stand up to medical requirements and regulations.

Some soft robotics materials can even “feel” pain and heal themselves.


Source: Adapted from the article “5 materials to evaluate for designing, building robust robots” (robotplatform.com 2021a).
Read the text above and answer the following questions
  1. What are the materials mentioned in the text?
Show/Hide solution steel, rubber, aluminum, kavlar, recycled materials, biodegradable plastics, polymer
  1. Why are recycled materials and biodegradable plastics used in robots?
Show/Hide solution the need for eco-conscious and sustainable robotics development
  1. What is the field of robotics using materials that can “feel” pain and heal themselves?
Show/Hide solution soft robotics

7.2 Writing: Properties of Materials

Write a paragraph about the properties of a material used in robotics. An example is shown below.

Steel is the most common and least expensive metal, and also one of the strongest. Unhardened mild steel yields at 30,000-50,00 psi. For structural purposes, it can be hardened easily to 100,000 psi, and for tooling, can be strengthened to nearly 300,000 psi. It has a density of approximately 8 times the density of water (7.9 gm/cc), and a melting point around 1400 degrees C (pure iron 1530 C), which looks white hot.

— “Structural Materials for Robots.” (Nelson 2020)

7.3 Speaking: What is This Robot Made of?

Discuss with your classmates about different materials that are probably used to make this mobile robot.

7.4 Listening: Self-healing Robot

Source: “A robot that heals a little like WolverineA.” Youtube. https://youtu.be/X5CvLQ9fULs (Science Magazine 2017).

 

Listen to the video and fill in the blanks.

might be the next big thing, but right now, they’re very delicate.

Any small rips or punctures could render these devices unusable.

To combat this, researchers have built soft robots with a material that, with a little heat, can reassemble itself after some types of damage.

The robots get this factor from their construction.

They are made entirely of a synthetic material called an elastomer, short for “elastic .”

When heated, the molecular bonds that keep the elastomer together loosen, and begin to reform back to their original cube-like .

A little over an hour after being damaged, the material was almost completely healed, and 24 hours after cooling, the only evidence was a small scar. In testing, this material was adapted to a robotic hand, a gripping claw, and an artificial muscle. Each one represents a standard use for a soft robot, and each one was successfully able to heal when heated.

The robots could withstand cuts and stabs, and achieved nearly-full once healed.

Even after two healing , the robots could still perform well.

The researchers say that these elastomers could make soft robots more commonplace, now that their weakness for pointy objects has been eliminated.

Show/Hide solution Soft robots; healing; polymer; shape; performance; cycles; self-healing

7.5 My Glossary

Translate these terms into your language.

aluminum
recycled materials
biodegradable plastics
sustainable
self-healing

Web Hits